Methodology for optimization of pouring variables using bottom pour for low masses of SS304 (<300 kg) in investment casting process (case study)

Bottom pour ladles with stopper rod systems are commonly used in the metal casting industry. However, stopper rod bottom-pouring systems have not yet been developed for the lower thermal masses of alloys typically used in the investment casting industry. Large thermal masses used with bottom pour systems are typically limited for ladles larger than 700 kg and to certain alloys with higher fluidity and longer solidification time like cast iron, aluminum alloys etc. In this study, bottom pour ladle designs and low thermal mass refractory systems have been developed and evaluated in production investment foundry trials with 300 kg pouring ladle. The ladles system and pouring practices used will be described along with the results from the pouring trials for SS304 that represents typical alloys used in Investment casting industries. Optimization of the variables used in an experimentation using Genetic algorithm is also explained.     

Active disturbance rejection based trajectory linearization control for hypersonic reentry vehicle with bounded uncertainties

This paper investigates a novel compound control scheme combined with the advantages of trajectory linearization control (TLC) and alternative active disturbance rejection control (ADRC) for hypersonic reentry vehicle (HRV) attitude tracking system with bounded uncertainties. Firstly, in order to overcome actuator saturation problem, nonlinear tracking differentiator (TD) is applied in the attitude loop to achieve fewer control consumption. Then, linear extended state observers (LESO) are constructed to estimate the uncertainties acting on the LTV system in the attitude and angular rate loop. In addition, feedback linearization (FL) based controllers are designed using estimates of uncertainties generated by LESO in each loop, which enable the tracking error for closed-loop system in the presence of large uncertainties to converge to the residual set of the origin asymptotically. Finally, the compound controllers are derived by integrating with the nominal controller for open-loop nonlinear system and FL based controller. Also, comparisons and simulation results are presented to illustrate the effectiveness of the control strategy.     

Development of mobile miniature natural gas liquefiers

With increasing consumption of natural gas (NG), small NG reservoirs, such as coalbed methane and oil field associated gas, have recently drawn significant attention. Owing to their special characteristics (e.g., scattered distribution and small output), small-scale NG liquefiers are highly required. Similarly, the mixed refrigerant cycle (MRC) is suitable for small-scale liquefaction systems due to its moderate complexity and power consumption. In consideration of the above, this paper reviews the development of mobile miniature NG liquefiers in Technical Institute of Physics and Chemistry (TIPC), China. To effectively liquefy the scattered NG and overcome the drawbacks of existing technologies, three main improvements, i.e., low-pressure MRC process driven by oil-lubricated screw compressor, compact cold box with the new designed heat exchangers, and standardized equipment manufacturing and integrated process technology have been made. The development pattern of “rapid cluster application and flexible liquefaction center” has been eventually proposed. The small-scale NG liquefier developed by TIPC has reached a minimum liquefaction power consumption of about 0.35 kW·h/Nm³. It is suitable to exploit small remote gas reserves which can also be used in boil-off gas reliquefaction and distributed peak-shaving of pipe networks.     

一种钛白粉转窑煅烧尾气余热利用新装置

钛白粉煅烧转窑尾气的高湿、高硫、高酸露点的特性使得转窑尾气余热利用过程中换热器寿命不理想。在总结已有尾气余热利用方式存在问题的基础上,提出了一种长寿命、易维护的套管式热管余热利用装置,该装置由彼此分离的换热套管通过弯头、法兰连接成为整体,尾气垂直横掠双层套管段,与高硫、高湿的尾气通过相变介质的相变完成热量由尾气向取热介质的转移,产生钛白粉生产工艺所急需的蒸汽,双层管的相变换热套管对比单层管的重力热管换热器寿命明显延长;连接换热套管的单层管弯头不与高湿、高硫尾气换热,大大减轻了尾气对单层管的腐蚀。换热器应用在3.6 m×58 m的钛白粉煅烧窑上,每年可以产生0.9 MPa的水蒸气1.12万t,为企业带来可观的经济效益。     

燃气热水器在无回水管水路中实现零冷水的方案研究

本文分析了燃气热水器行业针对无回水管水路系统实现零冷水功能的现有技术方案,指出现有技术方案存在的一些缺陷,并结合试验研究,对无回水管水路系统提出了一套全新的实现零冷水功能的技术解决方案。     

钢铁行业烟气多污染物协同控制技术应用实践

本研究分析了钢铁企业焦化和烧结两个重点工序中烟气污染物排放现状和钢铁行业当前的环保政策。对焦化及烧结烟气污染物的排放特征进行了分析，并通过对比燃煤电厂烟气特点，提出可以综合电厂烟气治理模式和自身特点改进的技术路线。结合某大型国有钢铁企业的脱硫脱硝装备对其环保现状进行了分析。针对焦化和烧结工序的典型污染物硫、硝、尘现有的源头减排、过程控制及末端处理技术，分析其优缺点。进而提出了3条可实现烟气污染物超低排放的技术路线，即半干法脱硫耦合选择性催化还原脱硝、半干法/湿法耦合臭氧氧化脱硝、活性焦脱硫脱硝一体化技术，重点介绍了这些技术在某大型钢铁企业的应用实践及应用效果。并基于全过程耦合技术，分别在焦化和烧结工序中提出了多污染物协同去除技术及应用，即焦炉低氮燃烧技术耦合末端活性焦多污染物协同控制技术、烧结烟气循环技术耦合末端活性焦多污染物协同控制技术。最后结合几种技术路线的应用实践，对未来钢铁产业的烧结及焦化工序超低排放技术的选择提出合理化建议。     

含煤盆地深层“超饱和”煤层气形成条件

中国深层煤层气资源丰富，但总体勘探和认识程度较低，尚未形成较为系统的深层煤层气地质理论。通过解剖分析准噶尔盆地白家海凸起和鄂尔多斯盆地临兴区块深层"超饱和"煤层气井的试气/生产动态，估算原地游离气的含气量，分析了深层"超饱和"煤层气的形成条件。研究表明：①深层"超饱和"煤层气储层中除吸附气外，还含有原地游离气，用常规试气方法可直接获得气流，煤层气的产出不明显依赖于排水降压；②埋藏超过一定深度，在煤阶和温度的综合作用下，煤的吸附能力将随埋深的继续增加而降低，煤层中吸附气的饱和度有增加的趋势，在达到吸附饱和后，出现原地游离气并形成"超饱和"煤层气，盆地深层具有"超饱和"煤层气形成的优势条件；③由于地温梯度和压力梯度的不同，不同盆地"超饱和"煤层气出现的临界深度不同，异常高压和异常高热流可以降低深层"超饱和"煤层气形成的临界深度；④深层"超饱和"煤层气开发具有大大缩短见气时间、充分利用地层能量和累积产水量低等优势，有望成为未来煤层气勘探开发的一个重要领域。     

碎软煤层条带瓦斯地面高效抽采技术研究

为了提高碎软煤层条带瓦斯抽采效率和效果,基于目前地面瓦斯抽采主要采用垂直井或从式井的方式抽采效果差、效率低的现状,通过理论和实验分析论证了穿岩层压裂改造煤储层的可行性,提出了在目标煤层顶板岩层中钻水平井,并通过垂直向下射孔以及采用泵送桥塞分段进行压裂的方式进行地面瓦斯抽采。试验结果表明:顶板分段压裂水平井单井产量高、高稳产期更长、产量衰减更慢;有效水平井段控制区域内瓦斯下降均匀,更有利于进行条带瓦斯抽采;相同投资条件下,采用水平井的方式瓦斯抽采效率和投入产出比更高。     

An enhanced anti-disturbance attitude control law for flexible spacecrafts subject to multiple disturbances

As well-known disturbance rejection methods, active disturbance rejection control and disturbance observer-based control can effectively improve the control performances of complex systems in the presence of disturbances. However, the accurate rejection of multiple disturbances for control systems of practical engineering, for example, the attitude control system of flexible spacecraft, is still a bottleneck problem. In order to further improve the anti-disturbance capability and reduce the conservativeness, this paper proposes a novel enhanced anti-disturbance control law for the attitude control system of flexible spacecraft by combining active disturbance rejection control and disturbance observer-based control in a unified framework. More specifically, the disturbance from flexible vibration is described by an uncertain exogenous system based on the partially known information including elastic damping ratios and modal frequencies. The disturbance observer-based control is utilized to estimate and thereby reject this disturbance. On the other hand, the other disturbances such as external environmental disturbance and complex model nonlinearity are merged into a equivalent disturbance with bounded derivative, which is compensated by using the active disturbance rejection control law. Stability and robustness analysis are carried out for the disturbance observer and extended state observer. Finally, simulation results of low-earth-orbit flexible satellite are presented to verify the effectiveness of proposed methods.     

防振条约束失效对蒸汽发生器传热管面内流弹失稳的影响研究

根据防振条布置以及面内支承连续失效个数，将防振条面内约束失效分析划分为多种工况，分析了不同工况下面内约束失效对传热管面内模态的影响，采用各位置阻尼在振型函数上进行加权平均的方法计算了各阶模态的阻尼比，进而研究了防振条面内不同约束对传热管面内流弹失稳的影响。分析结果表明，随着面内支承连续失效位置的增多，弯管段面内首阶模态频率不断降低，出现在弯管段的振型越加明显；弯管段面内首阶模态不一定是最大流弹失稳比值出现的模态，最大流弹失稳比值出现模态的振型几乎都出现在弯管段；随着面内支承连续失效位置的增多，面内流弹失稳比值不断增大，当连续3个及以上防振条面内约束失效时，将出现流弹失稳现象。